Drives and Control Solutions

Motors, Control Solutions, Power Transmission and Advanced Motion Technology                                                                 

April 18, 2018

By: Owen Hurst

As many know the annual Hannover Messe trade fair was held in Germany at the beginning of April. Each year this immense fair provides the latest trends and product insights in the fields of integrated automation, control, drives and energy. This year Drives & Control Solutions was privileged to attend the fair with Rittal.

Of course, Rittal needs no introduction to our audience as their enclosures are very well known and respected within the Canadian market. However, if you have not attended the Hannover fair or had the privilege of visiting Rittal’s Headquarters in Herborn, Germany, you may not be aware of all the innovations and initiatives that are being undertaken to better serve you.

Visiting Rittal’s manufacturing plants was very informative as the company has made substantial advancements in their manufacturing capabilities, instituting much of the industry 4.0 initiatives and trends that have become the talk of the industry over the last few years. Much has been implemented to enhance production, ensure worker safety and provide real-time data regarding production. Most impressive was their newly built and highly automated facility.

The facility boasted many automated guided vehicles (AGVs) for delivering and retrieving materials and finished products and aiding in the palletizing process. Further, an extensive rail system that carries parts throughout the facility provides a safer workspace and the capacity for additional parts handling. Also, highly impressive was the automated laser welding of small enclosures, that contributes to boast a production time of just 10 seconds when the facility will run with full capacity. Another interesting feature that is within the same facility, is Rittal’s Innovation Centre. This facility provides a training ground for customers, students and staff to learn about Rittal and EPLAN’s innovative solutions, procedures and future technology for switchgear engineering in a working environment, such as advanced Perforex machines and the new automated wire stripping booth called Wire Terminal.

One of the most exciting products featured by RIttal was the VX25 enclosure that will be making its Canadian debut in late 2020. The enclosure delivers advanced features while providing a simplified solution that takes advantage of Rittal’s complete value chain and digital workflow (engineering-system-automation). And of course, through the utilization of Eplan software one can always have a complete digital twin of the panel to ensure accuracy and troubleshooting. In all, the new VX25 will provide simplified, more consistent baying technology, ease of assembly through improved installation kits and efficient engineering with a 25mm pitch symmetrical pattern frame profile that is accessible from all sides, easier installation and removal of doors and walls, and a better use of space and work simplification thanks to compatibility of the enclosure and base.

The trip also showcased the manufacturing facility for the new AX and KX small enclosures that have over 30 new features including 30% more cable space and providing up to 30% less assembly time. Not only that but Rittal has introduced the digitalization of enclosure panels, offering QR codes on all panels to be machined, simplifying the automatic incorporation and providing digital monitoring from receipt through to completion.

And now to the Fair. First and foremost, the Hannover Fair is mind boggling in regard to its size, even for those who have attended in the past. One cannot relate the experience in words, or the amount of time that can be spent in each booth. Even the term booth needs to be reconsidered as many of the booths, including Rittal’s, easily cover 10,000-15,000sqf, with second floor sitting areas and bars. In regard to the Rittal booth, seeing the product offerings and discussing new solutions with staff goes well beyond simple viewership and information gathering but has been made into an experience. From the time you first set foot onto their showcase floor, the ability to directly interact hands on with products develops an experience that can take you deeper into the products than is traditionally available at trade shows.

Beyond that, travelling with a company like Rittal, and other likeminded Canadian professionals, provided networking at an enhanced level that develops working relationships and friendships that return to Canada, bolstering collaborative efforts among manufacturers, distributors, service providers, end-users and media representatives.

My hat is truly off to Rittal and the efforts they undertake to educate their partners and the industry about all solutions and opportunities they have to offer.

Visit www.rittal.ca


Editor's Pick: Featured Article


DCS Put to the Ultimate Test Part 1 Torsion Tests by HELUKABEL 1 400x275

Cables and wires in industrial robots and other moving machine parts are often required to withstand extreme stresses caused by torsion. Constant repetitive movements put materials under considerable strain. At the same time, operators expect components to function perfectly and reliably throughout their entire service life to avoid disruptions, outages and safety hazards.

For this reason, at HELUKABEL, we simulate intensive and continuous torsion stresses under realistic conditions with our high-tech testing equipment in Windsbach. We have several types of apparatus for doing this because some of our customers, for example those in the automotive industry, have very precise specifications for how a torsion test is carried out. The tests show that our cables and wires withstand speeds up to 1,000°/s, accelerations up to 2,000°/s² and torsion angles up to 720°. Hence, we make sure that each product always meets our customers’ high standards, and that they receive the impeccable quality they rightly expect from us as a leading supplier of cables, wires and accessories for more than 40 years.

What Is Torsion?

 

To learn the answer, click here 

 


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DCS Siemens Sponsored Content 30 Minute Live Webinar January19 2023 300x250

 

 

With PC-based automation, you can implement applications and solutions that far exceed the functions of a classic controller. SIMATIC PC-based products offer you a flexible, innovative platform with long-term availability that give you a home field advantage when meeting the challenges of the digital factory for your machines and plants.

  

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DCS Festo Didactic at the Forefront of Developing Canadas Future Workforce 1 400x275

With Canadian manufacturing suffering from a growing labour shortage, the participation of industry in skills development is emerging as a vital component in hiring and retention.

The needs are stark: The Canadian Exporters and Manufacturers Association says almost 40% of its members have jobs they can’t fill. Five years from now, 60% expect to be short-staffed, especially when it comes to skilled trades. Statistics Canada forecasts the country’s labour force growth rate will remain below 0.2% for the rest of the decade, below replacement levels.

This growing shortage is affecting companies of all sizes. Already, some manufacturers acknowledge losing out on contracts because they can’t find the manpower to fulfill them.

In reality, the challenge is two-fold: to replenish and expand the workforce to help close the gap between the number of job seekers and vacancies through 2030 when the last baby boomers reach age 65, and ensure workers get opportunities throughout their careers to upgrade or add to their skillset as current technologies evolve and new ones emerge. Festo, through Festo Didactic, one of the world leading provider of equipment and solutions for technical education, intends to help Canada meet this challenge on both fronts. In essence, the approach Festo has always taken is that the learning never stops.

 

Read more here


 

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DCS New Emerson Valves Deliver Proportional Flow Control Performance 1 400x275

Emerson recently introduced the ASCO™ Series 209 proportional flow control valves, which offer the highest standards of precision, pressure ratings, flow characteristics and energy efficiency available in a purpose-built, compact architecture. With this combination of size and performance, Series 209 valves allow users to precisely regulate the flow of fluid in a wide range of devices that require exacting performance, like those found in the medical equipment, food and beverage, and heating, ventilation and air conditioning (HVAC) industries. 

Accuracy, response time and repeatability are critical in high-precision flow control applications, such as controlling tool speed in dental chairs, the flow of steam in coffee makers, water flow in cooling systems and hydrogen flow in fuel cells. Series 209 valves have low hysteresis (less than or equal to 5%), excellent repeatability (less than or equal to 1%) and high sensitivity (less than or equal to 0.2%) that contribute to their precision. 


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DCS Teledyne Announces New Ladybug6 Cameras for High Accuracy 1 400x275 

Teledyne FLIR Integrated Imaging Solutions is pleased to announce the all new Ladybug6— the latest addition to its field proven Ladybug series. Ladybug6 is the leading high-resolution camera designed to capture 360-degree spherical images from moving platforms in all-weather conditions. Its industrial grade design and out-of-the-box factory calibration produces 72 Megapixel (MP) images with pixel values that are spatially accurate within +/- 2 mm at 10-meter distance.

“The new Teledyne Ladybug6 is designed for mobile mapping and all-weather inspection projects requiring excellent image quality and high resolution,” said Mike Lee, Senior Product Manager at Teledyne FLIR. “With the addition of Ladybug6, we are now pleased to offer a wider variety of spherical cameras with higher resolutions ranging from 30 MP to 72 MP.”

 

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