Drives and Control Solutions

Motors, Control Solutions, Power Transmission and Advanced Motion Technology                                                                 

By: Owen Hurst

This April, while attending the Hannover Messe Trade fair, Drives and Control Solutions had the opportunity to spend some time at SEW-EURODRIVE’s impressive booth with Jochen Sauer, Head of International Marketing for the Americas and Asia-Pacific regions.

Jochen is a true gentleman and was very open to discussing new products and taking me on a private tour of the booth to see the new products and innovations that SEW-EURODRIVE is bringing to market now and in the near future. Although, timelines here in Canada do tend to be a little behind and many of these products will be first introduced into the European, Asian and American markets, we thankfully are not too far behind and should see many of these products by end of year.

I also do not feel I need to go into great detail about SEW-EURODRIVE as their name and product quality speak for themselves, but rather I want to highlight some of the innovations I saw that truly struck me.

One of the first things that got me very intrigued was the newly enhanced SEW-EURODRIVE app for diagnosing, locating and obtaining replacement parts for motors. Having a live stand with motors and several smart phones with the app in place allowed attendees to walk up and scan the motor, which immediately triggered the app to open a full diagnostic of the motor and a complete part by part exploded view. An exceptionally handy tool for those working in the field as they can manipulate and work with layouts and focus in on individual parts from the palm of their hand.

Another interesting product was SEW-EURODRIVE’s new extra low-voltage drives that address the increasing concerns among automation development regarding size and weight, particularly in mobile settings. The new series operates in the 188W to 357W power range with a voltage supply of 48V(DC). These compact extra-low voltage motors are electronically commutated interior rotor motors with high power density and dynamics. The drives have fully integrated control electronics with analog and digital interface and parameters can be set by local engineering interfaces, allowing end-users with high flexibility across numerous applications.22.jpg

Also, intriguing was the launch of MAXOLUTION® Factory Automation Services that was developed to help customers advance toward a smart factory model. MAXOLUTION® focuses on two primary fields, Automotive manufacturing and smart factory development, with each offering a variety of enhancements for each area. To look specifically at smart factory production the MAXOLUTION® portfolio offers Seminars, project planning and implementation, virtual factory creation, ergonomic testing in the virtual world, simulations and emulations, assisting production with augmented reality, installing and starting up systems and maintenance services.

And finally, and what was for me the most impressive was the mini automotive factory that SEW-EURODRIVE had set up within their booth that included automated work vehicles, factory workers and several cars being put through a mock production line. The autonomous assistants (what we typically know as AGV’s) were carrying the cars throughout the plant, while other autonomous assistants were moving about delivering tools and required components to workers at various stations. What was highly unique for me was that the assistants were not called by workers but were all tied together in a monitoring system that recognized where a worker would need their tools and when and the assistant would meet the worker at the stations with everything they needed.

23.jpgWhat was also striking was that the assistants were unlike most AGV’s I have encountered. Most get the “G” because they are guided by a very specific guidance system that an be embedded in the floor or by predetermined routes the AGV’s must follow. What was unique with SEW-EURODRIVE was that the assistants were guided solely by visual sensors with no predetermined paths set up. Most often I see visual sensors in place as a redundancy in case of guidance failure but SEW-EURODRIVE has taken it a step further and made their assistants smart enough to move around completely using their own vision.

SEW-EURODRIVE’s focus on AGV’s has already made its way to Canada and is the currently the focus of a partnership between Humber College and SEW-EURODRIVE. The agreement has brought SEW’s industry 4.0 laboratory into North America for the first time with a living laboratory at Humber College’s North Campus that is focused on AGV’s, mobile worker assistants and connected automation equipment. The partnership is part of a five-year deal that began in 2018 that will expand the knowledge of faculty, students and employees and enables Canadian businesses of all sizes to explore how Industry 4.0 can enhance their manufacturing processes and increase productivity.

SEW-EURODRIVE certainly put on quite the show in Hannover with the technology they are developing and implementing around the world. It is truly exciting to see these products up close and to know that some of this technology is already being utilized by Canadian students and soon to be in our manufacturing facilities as well.

I also must thank Jochen for taking the time to walk through all these new innovations with me and providing this valuable insight for the many Canadians who were unable to attend the show and see these innovations firsthand.

Visit SEW EURODRIVE Canada HERE


Editor's Pick: Featured Article


DCS Put to the Ultimate Test Part 1 Torsion Tests by HELUKABEL 1 400x275

Cables and wires in industrial robots and other moving machine parts are often required to withstand extreme stresses caused by torsion. Constant repetitive movements put materials under considerable strain. At the same time, operators expect components to function perfectly and reliably throughout their entire service life to avoid disruptions, outages and safety hazards.

For this reason, at HELUKABEL, we simulate intensive and continuous torsion stresses under realistic conditions with our high-tech testing equipment in Windsbach. We have several types of apparatus for doing this because some of our customers, for example those in the automotive industry, have very precise specifications for how a torsion test is carried out. The tests show that our cables and wires withstand speeds up to 1,000°/s, accelerations up to 2,000°/s² and torsion angles up to 720°. Hence, we make sure that each product always meets our customers’ high standards, and that they receive the impeccable quality they rightly expect from us as a leading supplier of cables, wires and accessories for more than 40 years.

What Is Torsion?

 

To learn the answer, click here 

 


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With PC-based automation, you can implement applications and solutions that far exceed the functions of a classic controller. SIMATIC PC-based products offer you a flexible, innovative platform with long-term availability that give you a home field advantage when meeting the challenges of the digital factory for your machines and plants.

  

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DCS Festo Didactic at the Forefront of Developing Canadas Future Workforce 1 400x275

With Canadian manufacturing suffering from a growing labour shortage, the participation of industry in skills development is emerging as a vital component in hiring and retention.

The needs are stark: The Canadian Exporters and Manufacturers Association says almost 40% of its members have jobs they can’t fill. Five years from now, 60% expect to be short-staffed, especially when it comes to skilled trades. Statistics Canada forecasts the country’s labour force growth rate will remain below 0.2% for the rest of the decade, below replacement levels.

This growing shortage is affecting companies of all sizes. Already, some manufacturers acknowledge losing out on contracts because they can’t find the manpower to fulfill them.

In reality, the challenge is two-fold: to replenish and expand the workforce to help close the gap between the number of job seekers and vacancies through 2030 when the last baby boomers reach age 65, and ensure workers get opportunities throughout their careers to upgrade or add to their skillset as current technologies evolve and new ones emerge. Festo, through Festo Didactic, one of the world leading provider of equipment and solutions for technical education, intends to help Canada meet this challenge on both fronts. In essence, the approach Festo has always taken is that the learning never stops.

 

Read more here


 

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Emerson recently introduced the ASCO™ Series 209 proportional flow control valves, which offer the highest standards of precision, pressure ratings, flow characteristics and energy efficiency available in a purpose-built, compact architecture. With this combination of size and performance, Series 209 valves allow users to precisely regulate the flow of fluid in a wide range of devices that require exacting performance, like those found in the medical equipment, food and beverage, and heating, ventilation and air conditioning (HVAC) industries. 

Accuracy, response time and repeatability are critical in high-precision flow control applications, such as controlling tool speed in dental chairs, the flow of steam in coffee makers, water flow in cooling systems and hydrogen flow in fuel cells. Series 209 valves have low hysteresis (less than or equal to 5%), excellent repeatability (less than or equal to 1%) and high sensitivity (less than or equal to 0.2%) that contribute to their precision. 


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DCS Teledyne Announces New Ladybug6 Cameras for High Accuracy 1 400x275 

Teledyne FLIR Integrated Imaging Solutions is pleased to announce the all new Ladybug6— the latest addition to its field proven Ladybug series. Ladybug6 is the leading high-resolution camera designed to capture 360-degree spherical images from moving platforms in all-weather conditions. Its industrial grade design and out-of-the-box factory calibration produces 72 Megapixel (MP) images with pixel values that are spatially accurate within +/- 2 mm at 10-meter distance.

“The new Teledyne Ladybug6 is designed for mobile mapping and all-weather inspection projects requiring excellent image quality and high resolution,” said Mike Lee, Senior Product Manager at Teledyne FLIR. “With the addition of Ladybug6, we are now pleased to offer a wider variety of spherical cameras with higher resolutions ranging from 30 MP to 72 MP.”

 

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