Drives and Control Solutions

Motors, Control Solutions, Power Transmission and Advanced Motion Technology                                                                 

July 11, 2019

By Owen Hurst

This June the Pepperl+Fuchs road tour made its way through Ontario and Quebec, visiting several automation providers and manufacturing facilities. During one of the stops at a manufacturing facility in southern Ontario I was able to tour the mobile exhibit with Richard Krawczyk, Account Manager of Factory Automation in Canada. Richard has been with Pepperl+Fuchs for over 20 years and has deep knowledge of the automation products being developed by Pepperl+Fuchs as well as the current state of factory automation within Ontario.

My first impression upon walking up to the mobile exhibit was not determined by the catchy graphics, all road trucks are mobile billboards, but it was the level of organization within the vehicle and the Pepperl+Fuchs staff that were engaging each member of the manufacturing facility that came to learn about their products.

I noted to Richard that it was interesting that Pepperl+Fuchs had brought enough team members to really engage on a personal level with everyone that was touring the exhibit. He acknowledged that one of the primary focuses of the trip is to engage with the individuals that use their products everyday, something that they can’t always achieve with traditional trade shows but have found great success with on the road. And that means ensuring that you have enough knowledgeable staff members to engage with everyone that visits the mobile exhibit.

This was an interesting point as Pepperl+Fuchs, and others utilizing road tours, have found a way to achieve their goals in a manner that is beneficial to their clients and themselves. At a traditional trade show seldom can more than a few staff members from any one company attend, and very often it is the managers or product purchasers rather than the staff that work with the products on a daily basis.

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The road tour presents an opportunity to engage individuals that are unable take a day off work to attend a trade show but can get a few minutes to tour a mobile exhibit. It is these individuals that often have deeper technical questions regarding product implementation, and therefore can learn about these products from the Pepperl+Fuchs staff. And likewise, Pepperl+Fuchs can learn about their products from those using them daily. This learning in both directions can be lost at a trade show but is highly prevalent during on-site visits.

Because of the ability to reach a wider audience many have noted how the mobile exhibit provides them additional awareness of the range of Pepperl+Fuchs’ products, as well as presenting new ideas for their own machine designs.

Richard noted that the most common line he hears from those touring the mobile exhibit is, “we know Pepperl+Fuchs for high quality inductive sensors that last in harsh environments but didn’t realize P+F had such a broad product portfolio of automation solutions.”

The mobile exhibit provides details on a wide range of products, using modern displays that are equipped with over 100 application and product videos.

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The Sensor product lines displayed include:

- Proximity

- Inductive Position

- Encoders

- Connectivity

- Photoelectric

- Fiber Optic & Slot Photoelectric

- Advanced Photoelectric

- Identification

- AS-Interface

- Ultrasonic

- Harsh Duty

- Position & Vision

- IO-Link

 I myself found particular interest with the Position & Vision line as much discussion of late is on the future methods of positioning, with rapidly advancing automated production lines and the implementation of Automated Guided Vehicles.

Automated manufacturing is increasing the size and complexity of track systems that move components throughout facilities, requiring new methods of tracking. Pepperl+Fuchs presented several simple and effective options to ensure accuracy in tracking, including their Data Matrix Code Tape and their PosiTrack Laminate Code Rail. The Code Rail is particularly interesting as it can be designed to customer-specified lengths and possesses a high mechanical flexibility.

The PGV and safePGV Read Head also caught my attention as they deliver multiple automation functions in one sensor. They utilize absolute position code tape and coloured lane guidance

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 with a 0.2mm absolute position in X and Y axis and the control codes initiate starts, stops and speed control. These products and others certainly made the mobile exhibit highly valuable to both OEM machine builders and manufacturers maintaining and updating their systems, and in a manner that ensured all staff were able to learn about new products and solution offerings.

We hope that many in Ontario and Quebec were able to learn from Pepperl+Fuchs’ mobile exhibit, and that next year even more take advantage of the value of having these products and solutions exhibited to them at their place of work.

Richard Krawczyk

Pepperl+Fuchs Account Manager – Ontario


Editor's Pick: Featured Article


DCS Put to the Ultimate Test Part 1 Torsion Tests by HELUKABEL 1 400x275

Cables and wires in industrial robots and other moving machine parts are often required to withstand extreme stresses caused by torsion. Constant repetitive movements put materials under considerable strain. At the same time, operators expect components to function perfectly and reliably throughout their entire service life to avoid disruptions, outages and safety hazards.

For this reason, at HELUKABEL, we simulate intensive and continuous torsion stresses under realistic conditions with our high-tech testing equipment in Windsbach. We have several types of apparatus for doing this because some of our customers, for example those in the automotive industry, have very precise specifications for how a torsion test is carried out. The tests show that our cables and wires withstand speeds up to 1,000°/s, accelerations up to 2,000°/s² and torsion angles up to 720°. Hence, we make sure that each product always meets our customers’ high standards, and that they receive the impeccable quality they rightly expect from us as a leading supplier of cables, wires and accessories for more than 40 years.

What Is Torsion?

 

To learn the answer, click here 

 


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DCS Festo Didactic at the Forefront of Developing Canadas Future Workforce 1 400x275

With Canadian manufacturing suffering from a growing labour shortage, the participation of industry in skills development is emerging as a vital component in hiring and retention.

The needs are stark: The Canadian Exporters and Manufacturers Association says almost 40% of its members have jobs they can’t fill. Five years from now, 60% expect to be short-staffed, especially when it comes to skilled trades. Statistics Canada forecasts the country’s labour force growth rate will remain below 0.2% for the rest of the decade, below replacement levels.

This growing shortage is affecting companies of all sizes. Already, some manufacturers acknowledge losing out on contracts because they can’t find the manpower to fulfill them.

In reality, the challenge is two-fold: to replenish and expand the workforce to help close the gap between the number of job seekers and vacancies through 2030 when the last baby boomers reach age 65, and ensure workers get opportunities throughout their careers to upgrade or add to their skillset as current technologies evolve and new ones emerge. Festo, through Festo Didactic, one of the world leading provider of equipment and solutions for technical education, intends to help Canada meet this challenge on both fronts. In essence, the approach Festo has always taken is that the learning never stops.

 

Read more here


 

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Emerson recently introduced the ASCO™ Series 209 proportional flow control valves, which offer the highest standards of precision, pressure ratings, flow characteristics and energy efficiency available in a purpose-built, compact architecture. With this combination of size and performance, Series 209 valves allow users to precisely regulate the flow of fluid in a wide range of devices that require exacting performance, like those found in the medical equipment, food and beverage, and heating, ventilation and air conditioning (HVAC) industries. 

Accuracy, response time and repeatability are critical in high-precision flow control applications, such as controlling tool speed in dental chairs, the flow of steam in coffee makers, water flow in cooling systems and hydrogen flow in fuel cells. Series 209 valves have low hysteresis (less than or equal to 5%), excellent repeatability (less than or equal to 1%) and high sensitivity (less than or equal to 0.2%) that contribute to their precision. 


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DCS Teledyne Announces New Ladybug6 Cameras for High Accuracy 1 400x275 

Teledyne FLIR Integrated Imaging Solutions is pleased to announce the all new Ladybug6— the latest addition to its field proven Ladybug series. Ladybug6 is the leading high-resolution camera designed to capture 360-degree spherical images from moving platforms in all-weather conditions. Its industrial grade design and out-of-the-box factory calibration produces 72 Megapixel (MP) images with pixel values that are spatially accurate within +/- 2 mm at 10-meter distance.

“The new Teledyne Ladybug6 is designed for mobile mapping and all-weather inspection projects requiring excellent image quality and high resolution,” said Mike Lee, Senior Product Manager at Teledyne FLIR. “With the addition of Ladybug6, we are now pleased to offer a wider variety of spherical cameras with higher resolutions ranging from 30 MP to 72 MP.”

 

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