Drives and Control Solutions

Motors, Control Solutions, Power Transmission and Advanced Motion Technology                                                                 

December 1, 2020

By Owen Hurst and Sarah Pickard

Motor control is one of the most important directions being taken to ensure efficiency, longevity of motor operation and to ensure downtime is minimized. And one of the most notable directions in this field is the growing demand for micro drives. As size is a common concern for those using drive technology micro drives can offer an optimal solution.

Recently we had the opportunity to chat with Edward Tom, Product Manager of Drives for Yaskawa America’s Drives and Motion Division to chat about their innovative GA500 Industrial AC Microdrive.

The discussion began with a consideration surrounding the development of the GA500. Edward noted that although the drive market is becoming increasingly competitive the GA500 was born out of more than competitive pressure or the desire to produce something new. “By working with customers and listening to their feedback, as well as the feedback from field teams, Yaskawa found a justification for a product that they knew end-users were looking for.”

Recognizing that there was a market need Yaskawa focused on making a next generation product that brought increased value and convenience to users while building upon the functionality and features of their core models such as the V1000. The field use of previous models served as essential information going forward with the development of the GA500, giving engineers an understanding of what changes to be made, and what to leave alone.

“It was essential to the development process that they understand how the GA500 would function not only at regular usage, but how the product would function in ten years if its limits were truly tested,” Noted Edward Tom.

“While certain aspects of the GA500 are beyond control—the lifespan of the electro capacitors, for example—new developments were focused on ensuring end-users gain the maximum amount of use for the maximum amount of time.”

Unlike some drives that are somewhat complicated to use or are limited in their capacity the GA500 was designed to be as straightforward as possible. The USB port on the GA500 is fully accessible, allowing the user to connect to and program the drive at any moment. Users can power up to five separate drives with one network option card, and the ability to program multiple drives at once means no longer spending time waiting for the power supply to arrive. Simply put the GA500 saves you time and energy.

The focus was not only on making the GA500 easy to use but also providing users with all the additional knowledge and tools they need to implement the drive right from the start. Edward explains that “accompanying tech sheets include a QR code to quickly give the user all required information. Also included with purchase of the GA500 are mounting dimensions and a template are included along with a simplified pictorial startup guide.”

The Microdrive was designed with an intuitive keypad and setup wizard that substantially reduces setup time. The GA500 connects to your network in less than sixty seconds and supports all major industrial communications and connection topologies to adapt to various factory automation networks.

So far, customers have been enjoying the new look of the product. As Tom noted, “We wanted to give them experience and get them from A-B, with ways to get to resources that help to make their experience enjoyable. We want setup to be simple enough that customers forget how easy it was to install.”


Editor's Pick: Featured Article


DCS Put to the Ultimate Test Part 1 Torsion Tests by HELUKABEL 1 400x275

Cables and wires in industrial robots and other moving machine parts are often required to withstand extreme stresses caused by torsion. Constant repetitive movements put materials under considerable strain. At the same time, operators expect components to function perfectly and reliably throughout their entire service life to avoid disruptions, outages and safety hazards.

For this reason, at HELUKABEL, we simulate intensive and continuous torsion stresses under realistic conditions with our high-tech testing equipment in Windsbach. We have several types of apparatus for doing this because some of our customers, for example those in the automotive industry, have very precise specifications for how a torsion test is carried out. The tests show that our cables and wires withstand speeds up to 1,000°/s, accelerations up to 2,000°/s² and torsion angles up to 720°. Hence, we make sure that each product always meets our customers’ high standards, and that they receive the impeccable quality they rightly expect from us as a leading supplier of cables, wires and accessories for more than 40 years.

What Is Torsion?

 

To learn the answer, click here 

 


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DCS Festo Didactic at the Forefront of Developing Canadas Future Workforce 1 400x275

With Canadian manufacturing suffering from a growing labour shortage, the participation of industry in skills development is emerging as a vital component in hiring and retention.

The needs are stark: The Canadian Exporters and Manufacturers Association says almost 40% of its members have jobs they can’t fill. Five years from now, 60% expect to be short-staffed, especially when it comes to skilled trades. Statistics Canada forecasts the country’s labour force growth rate will remain below 0.2% for the rest of the decade, below replacement levels.

This growing shortage is affecting companies of all sizes. Already, some manufacturers acknowledge losing out on contracts because they can’t find the manpower to fulfill them.

In reality, the challenge is two-fold: to replenish and expand the workforce to help close the gap between the number of job seekers and vacancies through 2030 when the last baby boomers reach age 65, and ensure workers get opportunities throughout their careers to upgrade or add to their skillset as current technologies evolve and new ones emerge. Festo, through Festo Didactic, one of the world leading provider of equipment and solutions for technical education, intends to help Canada meet this challenge on both fronts. In essence, the approach Festo has always taken is that the learning never stops.

 

Read more here


 

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Emerson recently introduced the ASCO™ Series 209 proportional flow control valves, which offer the highest standards of precision, pressure ratings, flow characteristics and energy efficiency available in a purpose-built, compact architecture. With this combination of size and performance, Series 209 valves allow users to precisely regulate the flow of fluid in a wide range of devices that require exacting performance, like those found in the medical equipment, food and beverage, and heating, ventilation and air conditioning (HVAC) industries. 

Accuracy, response time and repeatability are critical in high-precision flow control applications, such as controlling tool speed in dental chairs, the flow of steam in coffee makers, water flow in cooling systems and hydrogen flow in fuel cells. Series 209 valves have low hysteresis (less than or equal to 5%), excellent repeatability (less than or equal to 1%) and high sensitivity (less than or equal to 0.2%) that contribute to their precision. 


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DCS Teledyne Announces New Ladybug6 Cameras for High Accuracy 1 400x275 

Teledyne FLIR Integrated Imaging Solutions is pleased to announce the all new Ladybug6— the latest addition to its field proven Ladybug series. Ladybug6 is the leading high-resolution camera designed to capture 360-degree spherical images from moving platforms in all-weather conditions. Its industrial grade design and out-of-the-box factory calibration produces 72 Megapixel (MP) images with pixel values that are spatially accurate within +/- 2 mm at 10-meter distance.

“The new Teledyne Ladybug6 is designed for mobile mapping and all-weather inspection projects requiring excellent image quality and high resolution,” said Mike Lee, Senior Product Manager at Teledyne FLIR. “With the addition of Ladybug6, we are now pleased to offer a wider variety of spherical cameras with higher resolutions ranging from 30 MP to 72 MP.”

 

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