Drives and Control Solutions

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DCS-25-Omron-DamagedIncorrectLabels-400.jpgMay 3, 2021

What drives the requirement for accurate, high-quality labels? With so much hanging in the balance for manufacturers and retailers competing on a global scale, there's no good reason to ignore the need for label quality. Mislabeled packaging could have consequences that range from wasted product to (potentially severe) consumer health issues.

Let's take a look at four major areas that illustrate the importance of ensuring the accuracy and legibility of product and packaging labels and discuss a solution that can help avoid errors.

Area 1: General product traceability

Product traceability, in a general sense, is essential for consumer safety, regulatory compliance and overall quality perception. If there’s a problem with a product, traceability allows the consumer, retailer or another entity to quickly locate and segregate defective products in the event of a recall.

Area 2: Life sciences industry regulations

In most life science-related industries, and particularly in the medical device and pharmaceutical industries, there are regulatory requirements requiring that labels show the correct content, are legible and contain barcodes of a minimum quality.

Noncompliance with respect to labeling can lead to FDA warning letters or even recalls, and label issues have historically been one of the top three causes of recalls in the pharmaceutical industry. According to the Sedgwick Brand Protection Recall Index, there was a 22% increase in medical device recalls from 2019 to 2020.

Large retailers are also working to ensure quality compliance for pharmaceutical products. Amazon, for example, has begun imposing FDA labeling requirements on firms selling supplements on its site. If a seller can’t demonstrate this compliance, the product will be removed.

Area 3: Customer-driven labeling specifications

Many manufacturers of higher-value or higher-risk items rely on proprietary, serialized label content to help mitigate that risk of counterfeit products entering the supply chain. Label authenticity can be controlled and verified by means of label inspection and serialization.

As an example, the recent report of counterfeit 3M N95 masks entering the U.S. supply chain highlights the need for anti-counterfeiting strategies.

Area 4: Safety and brand protection

Most retailers require their suppliers to conform to certain specifications that define label content and printing quality. If retailers cannot receive product due to a poor quality or incorrect information within the barcode, they often return the product and issue a financial penalty to the supplier.

For example, one major retailer charged a supplier of brooms and mops fines in excess of $100,000 due to the use of an incorrect barcode type on the product packaging. This issue led to the supplier adopting a printer-integrated label inspection system to avoid such errors in the future.

The power of printer-integrated label inspection

Printer-integrated label inspection systems are a highly effective way to prevent labeling errors and ensure that only high-quality barcodes make it onto final packaging. These systems are capable of analyzing 100% of all labels produced in a way that doesn’t slow down production. If an error is discovered, the system can be programmed to stop all printing immediately.

In the long run, automated label inspection can dramatically increase a company’s competitive advantage by minimizing the likelihood of hefty fines or dissatisfaction among retailers and consumers.

Source


Editor's Pick: Featured Article


DCS Put to the Ultimate Test Part 1 Torsion Tests by HELUKABEL 1 400x275

Cables and wires in industrial robots and other moving machine parts are often required to withstand extreme stresses caused by torsion. Constant repetitive movements put materials under considerable strain. At the same time, operators expect components to function perfectly and reliably throughout their entire service life to avoid disruptions, outages and safety hazards.

For this reason, at HELUKABEL, we simulate intensive and continuous torsion stresses under realistic conditions with our high-tech testing equipment in Windsbach. We have several types of apparatus for doing this because some of our customers, for example those in the automotive industry, have very precise specifications for how a torsion test is carried out. The tests show that our cables and wires withstand speeds up to 1,000°/s, accelerations up to 2,000°/s² and torsion angles up to 720°. Hence, we make sure that each product always meets our customers’ high standards, and that they receive the impeccable quality they rightly expect from us as a leading supplier of cables, wires and accessories for more than 40 years.

What Is Torsion?

 

To learn the answer, click here 

 


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DCS Siemens Sponsored Content 30 Minute Live Webinar January19 2023 300x250

 

 

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DCS Festo Didactic at the Forefront of Developing Canadas Future Workforce 1 400x275

With Canadian manufacturing suffering from a growing labour shortage, the participation of industry in skills development is emerging as a vital component in hiring and retention.

The needs are stark: The Canadian Exporters and Manufacturers Association says almost 40% of its members have jobs they can’t fill. Five years from now, 60% expect to be short-staffed, especially when it comes to skilled trades. Statistics Canada forecasts the country’s labour force growth rate will remain below 0.2% for the rest of the decade, below replacement levels.

This growing shortage is affecting companies of all sizes. Already, some manufacturers acknowledge losing out on contracts because they can’t find the manpower to fulfill them.

In reality, the challenge is two-fold: to replenish and expand the workforce to help close the gap between the number of job seekers and vacancies through 2030 when the last baby boomers reach age 65, and ensure workers get opportunities throughout their careers to upgrade or add to their skillset as current technologies evolve and new ones emerge. Festo, through Festo Didactic, one of the world leading provider of equipment and solutions for technical education, intends to help Canada meet this challenge on both fronts. In essence, the approach Festo has always taken is that the learning never stops.

 

Read more here


 

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DCS New Emerson Valves Deliver Proportional Flow Control Performance 1 400x275

Emerson recently introduced the ASCO™ Series 209 proportional flow control valves, which offer the highest standards of precision, pressure ratings, flow characteristics and energy efficiency available in a purpose-built, compact architecture. With this combination of size and performance, Series 209 valves allow users to precisely regulate the flow of fluid in a wide range of devices that require exacting performance, like those found in the medical equipment, food and beverage, and heating, ventilation and air conditioning (HVAC) industries. 

Accuracy, response time and repeatability are critical in high-precision flow control applications, such as controlling tool speed in dental chairs, the flow of steam in coffee makers, water flow in cooling systems and hydrogen flow in fuel cells. Series 209 valves have low hysteresis (less than or equal to 5%), excellent repeatability (less than or equal to 1%) and high sensitivity (less than or equal to 0.2%) that contribute to their precision. 


To find out more, click here


 


Featured Product

DCS Teledyne Announces New Ladybug6 Cameras for High Accuracy 1 400x275 

Teledyne FLIR Integrated Imaging Solutions is pleased to announce the all new Ladybug6— the latest addition to its field proven Ladybug series. Ladybug6 is the leading high-resolution camera designed to capture 360-degree spherical images from moving platforms in all-weather conditions. Its industrial grade design and out-of-the-box factory calibration produces 72 Megapixel (MP) images with pixel values that are spatially accurate within +/- 2 mm at 10-meter distance.

“The new Teledyne Ladybug6 is designed for mobile mapping and all-weather inspection projects requiring excellent image quality and high resolution,” said Mike Lee, Senior Product Manager at Teledyne FLIR. “With the addition of Ladybug6, we are now pleased to offer a wider variety of spherical cameras with higher resolutions ranging from 30 MP to 72 MP.”

 

To learn more, click here


 

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