ABB to Electrify Two Plants in North America Set to Produce 60 Tons of Green Hydrogen Daily

March 21, 2022

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ABB has been awarded two major contracts by Plug Power Inc., a leading provider of turnkey solutions for the global green hydrogen economy, to provide the electrical systems for two new hydrogen plants in North America, set to collectively produce 60 tons of green hydrogen per day. Green hydrogen is produced with renewable energy sources and emits zero carbon when used as fuel.

The first plant, Project Gateway, in Genesee County, New York, will be North America’s largest green hydrogen production facility, providing the northeastern US daily with 45 metric tons of green liquid hydrogen, which contains as much energy as 126 tons of gasoline and equates to 14,000 tons of CO₂ per year.

ABB will provide the full electrical system encased in an ABB eHouse solution – a prefabricated, walk-in, modular outdoor substation hosting a range of electrical, automation and ancillary equipment that provides the site and process power. ABB’s prefabricated and pre-tested solution reduces both the costs and time needed for installation and commissioning.

ABB will also supply gas and air insulated switchgear, low voltage motor control centers, along with low voltage variable speed drives for auxiliary applications. Medium voltage VSDs will be applied to multiple motors in sync bypass mode. Used as compressor starters, these drives allow smooth process control, and reduce stress to equipment and utility loads by limiting inrush current and power demand during the process start. The plant will use Plug Power’s state-of-the-art proton exchange membrane (PEM) electrolyzers to split water into hydrogen and oxygen through an electrochemical process, using clean New York hydropower.

With a similar scope of work, Plug Power’s second plant, Peachtree, in Camden County, Georgia, will produce 15 tons of liquid green hydrogen per day using 100 percent renewable energy, serving customers in the southeastern US.

The hydrogen produced will be used for logistics and transportation sectors, enabling users to replace fossil fuels in on-road applications such as heavy-duty freight vehicles and forklifts.

“Plug Power’s investment in both the Project Gateway and Peachtree facilities shows our commitment to the region, our customers, and the future world we want to live in,” said Sanjay Shrestha, General Manager of Energy Solutions and Chief Strategy Officer of Plug Power. “ABB showed the focus, understanding and expertise to execute a successful project, and we look forward to collaborating on driving the broader hydrogen economy.”

Demand for hydrogen, which has grown more than threefold since 1975, continues to rise. According to the International Energy Agency, green hydrogen is currently enjoying unprecedented momentum, with the number of policies and projects around the world expanding rapidly^[1].

“Green hydrogen will only become a widespread clean energy carrier if industry can scale up technologies and bring the overall production costs down,” said Brandon Spencer, President, ABB Energy Industries. “ABB’s goal is to help make hydrogen accessible as quickly and cost-effectively as possible to meet the growing global demand. We are proud to collaborate with Plug Power on their vision to build a resilient hydrogen ecosystem across North America.”

ABB is collaborating with customers and partners around the world to develop and integrate technology that will make hydrogen an accessible, affordable component of the world’s low carbon energy mix. These two projects are an important part of Plug Power’s plans to build additional plants around the US to offer green hydrogen that is cost-competitive with fossil fuel energy to customers looking to meet their sustainability goals.

Source

Put to the Ultimate Test – Part 1: Torsion Tests by HELUKABEL

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Cables and wires in industrial robots and other moving machine parts are often required to withstand extreme stresses caused by torsion. Constant repetitive movements put materials under considerable strain. At the same time, operators expect components to function perfectly and reliably throughout their entire service life to avoid disruptions, outages and safety hazards.

For this reason, at HELUKABEL, we simulate intensive and continuous torsion stresses under realistic conditions with our high-tech testing equipment in Windsbach. We have several types of apparatus for doing this because some of our customers, for example those in the automotive industry, have very precise specifications for how a torsion test is carried out. The tests show that our cables and wires withstand speeds up to 1,000°/s, accelerations up to 2,000°/s² and torsion angles up to 720°. Hence, we make sure that each product always meets our customers’ high standards, and that they receive the impeccable quality they rightly expect from us as a leading supplier of cables, wires and accessories for more than 40 years.

What Is Torsion?

To learn the answer, click here

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Festo Didactic at the Forefront of Developing Canada’s Future Work Force

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With Canadian manufacturing suffering from a growing labour shortage, the participation of industry in skills development is emerging as a vital component in hiring and retention.

The needs are stark: The Canadian Exporters and Manufacturers Association says almost 40% of its members have jobs they can’t fill. Five years from now, 60% expect to be short-staffed, especially when it comes to skilled trades. Statistics Canada forecasts the country’s labour force growth rate will remain below 0.2% for the rest of the decade, below replacement levels.

This growing shortage is affecting companies of all sizes. Already, some manufacturers acknowledge losing out on contracts because they can’t find the manpower to fulfill them.

In reality, the challenge is two-fold: to replenish and expand the workforce to help close the gap between the number of job seekers and vacancies through 2030 when the last baby boomers reach age 65, and ensure workers get opportunities throughout their careers to upgrade or add to their skillset as current technologies evolve and new ones emerge. Festo, through Festo Didactic, one of the world leading provider of equipment and solutions for technical education, intends to help Canada meet this challenge on both fronts. In essence, the approach Festo has always taken is that the learning never stops.

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