Drives and Control Solutions

Motors, Control Solutions, Power Transmission and Advanced Motion Technology                                                                 

June 28, 2022

 

DCS ABB Applying Energy Effiient Solutions to Electric Motors 1 400

Electric motors are ubiquitous, powering heavy industrial machineries to everyday household appliances. Nearly half of the world’s electricity is used in powering electric motors, many of which are running with poor efficiency. In the latest episode of ABB Decoded podcast, Adrian Guggisberg, President of ABB’s Motion Services division, discusses how a significant amount of energy can be saved by applying digital technologies to the installed base.

Guggisberg highlights the benefits of using renewable energy to tackle climate change but also points out as more combustion engines go electric, the energy supply will not be enough to meet demand. Industries must save energy and use it efficiently, Guggisberg explains.

There are more than 300 million motors installed around the world. The amount of energy saved by applying latest technologies would eliminate the need for around one third of coal fired power plants globally.

Digital solutions driving better decisions

The podcast explores how industries can benefit from data and expertise enabled by just plugging a sensor on motors, which can then be connected digitally. “If we can do that at a very low cost and in a very simple way, we will be able to scale up the solutions and really start to apply the solutions on many motors,” Guggisberg explained.

With digital solutions, industries can increase transparency. “When one wants to change something, it starts with transparency. Digital enables us to get much better transparency. It helps us make better decisions and reduce the need for physical presence, which increases the speed of how we can do things,” Guggisberg added.

He also explains how transparency in energy consumption of certain applications can help industries become more energy efficient.

Meeting future expectations

Guggisberg also addresses the need for partnerships for companies to achieve their future targets. In response to the global climate challenge, industries have set ambitious sustainability and carbon neutrality targets. A key part of ABB’s 2030 sustainability strategy is to support customers and suppliers to reduce their emissions and achieve carbon neutrality in ABB’s own operations by 2030.

Previously, companies would have only one objective when adopting digital solutions, which could be operating at a lower cost. Today, industries have multiple goals, including lower costs, reduced carbon emissions and reducing waste in a circular way, and balancing to achieve these goals will require part-nerships, he explains.

DCS ABB Applying Energy Effiient Solutions to Electric Motors 2 400

“The next step of the partnerships is really also towards changing a bit of the business model. We are going more towards an outcome-based type of business model where we, as a provider of the solutions, guarantee even an outcome,” he said.

Energy efficiency innovations

Several ABB technologies are already helping companies recognize the potential of energy efficiency. Guggisberg shares an example of ABB’s recently launched ABB AbilityTM Digital Powertrain Energy Appraisal.

“It is basically something which is using the same data as we use for asset health management, but it is based on data that can give an insight view of the potential energy savings on an application or on a solution if we would upgrade to the latest technology,” Guggisberg explained.

In its pilot phase, the solution helped a customer discover 10 applications with the highest potential to save energy by upgrading to the latest technology. These upgrades will enable the customer to save energy costs and reduce emissions as well. The return of investment of such a solution will be achieved in between one and two years.

DCS ABB Applying Energy Effiient Solutions to Electric Motors 3 400

 

 

 

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Editor's Pick: Featured Article


DCS Put to the Ultimate Test Part 1 Torsion Tests by HELUKABEL 1 400x275

Cables and wires in industrial robots and other moving machine parts are often required to withstand extreme stresses caused by torsion. Constant repetitive movements put materials under considerable strain. At the same time, operators expect components to function perfectly and reliably throughout their entire service life to avoid disruptions, outages and safety hazards.

For this reason, at HELUKABEL, we simulate intensive and continuous torsion stresses under realistic conditions with our high-tech testing equipment in Windsbach. We have several types of apparatus for doing this because some of our customers, for example those in the automotive industry, have very precise specifications for how a torsion test is carried out. The tests show that our cables and wires withstand speeds up to 1,000°/s, accelerations up to 2,000°/s² and torsion angles up to 720°. Hence, we make sure that each product always meets our customers’ high standards, and that they receive the impeccable quality they rightly expect from us as a leading supplier of cables, wires and accessories for more than 40 years.

What Is Torsion?

 

To learn the answer, click here 

 


Sponsored Content


30 Minute Live Webinar 2:30 PM ET January 19th, 2023

DCS Siemens Sponsored Content 30 Minute Live Webinar January19 2023 300x250

 

 

With PC-based automation, you can implement applications and solutions that far exceed the functions of a classic controller. SIMATIC PC-based products offer you a flexible, innovative platform with long-term availability that give you a home field advantage when meeting the challenges of the digital factory for your machines and plants.

  

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DCS Festo Didactic at the Forefront of Developing Canadas Future Workforce 1 400x275

With Canadian manufacturing suffering from a growing labour shortage, the participation of industry in skills development is emerging as a vital component in hiring and retention.

The needs are stark: The Canadian Exporters and Manufacturers Association says almost 40% of its members have jobs they can’t fill. Five years from now, 60% expect to be short-staffed, especially when it comes to skilled trades. Statistics Canada forecasts the country’s labour force growth rate will remain below 0.2% for the rest of the decade, below replacement levels.

This growing shortage is affecting companies of all sizes. Already, some manufacturers acknowledge losing out on contracts because they can’t find the manpower to fulfill them.

In reality, the challenge is two-fold: to replenish and expand the workforce to help close the gap between the number of job seekers and vacancies through 2030 when the last baby boomers reach age 65, and ensure workers get opportunities throughout their careers to upgrade or add to their skillset as current technologies evolve and new ones emerge. Festo, through Festo Didactic, one of the world leading provider of equipment and solutions for technical education, intends to help Canada meet this challenge on both fronts. In essence, the approach Festo has always taken is that the learning never stops.

 

Read more here


 

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DCS New Emerson Valves Deliver Proportional Flow Control Performance 1 400x275

Emerson recently introduced the ASCO™ Series 209 proportional flow control valves, which offer the highest standards of precision, pressure ratings, flow characteristics and energy efficiency available in a purpose-built, compact architecture. With this combination of size and performance, Series 209 valves allow users to precisely regulate the flow of fluid in a wide range of devices that require exacting performance, like those found in the medical equipment, food and beverage, and heating, ventilation and air conditioning (HVAC) industries. 

Accuracy, response time and repeatability are critical in high-precision flow control applications, such as controlling tool speed in dental chairs, the flow of steam in coffee makers, water flow in cooling systems and hydrogen flow in fuel cells. Series 209 valves have low hysteresis (less than or equal to 5%), excellent repeatability (less than or equal to 1%) and high sensitivity (less than or equal to 0.2%) that contribute to their precision. 


To find out more, click here


 


Featured Product

DCS Teledyne Announces New Ladybug6 Cameras for High Accuracy 1 400x275 

Teledyne FLIR Integrated Imaging Solutions is pleased to announce the all new Ladybug6— the latest addition to its field proven Ladybug series. Ladybug6 is the leading high-resolution camera designed to capture 360-degree spherical images from moving platforms in all-weather conditions. Its industrial grade design and out-of-the-box factory calibration produces 72 Megapixel (MP) images with pixel values that are spatially accurate within +/- 2 mm at 10-meter distance.

“The new Teledyne Ladybug6 is designed for mobile mapping and all-weather inspection projects requiring excellent image quality and high resolution,” said Mike Lee, Senior Product Manager at Teledyne FLIR. “With the addition of Ladybug6, we are now pleased to offer a wider variety of spherical cameras with higher resolutions ranging from 30 MP to 72 MP.”

 

To learn more, click here


 

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