Drives and Control Solutions

Motors, Control Solutions, Power Transmission and Advanced Motion Technology                                                                 

October 31, 2022

 

DCS Siemens MakingStorageSafe 400

 

The way we generate power has been undergoing a radical shift over the last few years as our attention has turned more and more toward decarbonization, primarily using solar and wind power on a large scale. For these renewable technologies to be efficient and cost effective, the intermittency supply with solar and wind must be dealt with. The energy from these renewable sources needs to somehow be stored and released when needed most.

This is causing a shift in energy storage with a primary focus on using battery banks to store large amounts of energy. Lithium-ion battery energy storage systems are currently the dominant storage technology for large scale energy storage. Lithium-ion batteries gained popularity because they store a higher density of energy versus previous battery technologies. The widespread use of Lithium-Ion batteries attests to their value in multiple applications.

However, storing high density of energy does have inherent risks. High-energy Lithium-ion batteries contain highly flammable electrolytes that are proven to be prone to quick ignition and violent explosions in worst-case scenarios. According to several research efforts in the industry, thermal runaway is the primary risk related to the use of lithium-ion batteries. It is an occurrence caused by an abuse condition where the lithium-ion cell enters an uncontrollable high temperature rise, releasing energy stored in the battery (i.e.: gas, particulates, etc.). Thermal Runaway can also be caused by aging of battery or mechanical damage/defect.

Understanding those risks and utilizing advanced technology to manage those risks are keys to fulfilling a safe energy storage system operation. Obviously, these risks must be mitigated to ensure that damage to equipment, and potentially individuals, is minimal.

Since 2018, Siemens has completed multiple test programs with several global Lithium-ion battery manufacturers. Through that process, Siemens have come up with some realistic protection objectives for stationary Lithium-ion battery storage systems. The main goal is to protect the battery systems, the modules, as well as the cells against external (electrical) fires. It is crucial that cell fires be limited to individual cells or affected modules only. Then to prevent further spread, the propagation of thermal runaways beyond the affected module and secondary fires must also be prevented.

To achieve the goal above, a developing thermal runaway must be recognized as early as possible by the detection of electrolyte release and an adequate concentration of the extinguishing agent must be generated before the separator of the first battery cell breaks down to enable effective mitigation against cell-to-cell propagation.

With the FDA241 detector, Siemens can provide up to 28 minutes of advanced warning versus the specialty off-gas detection technology. The dual-wavelength detection technology used in the FDA241 unit provides early and reliable warning detection of the battery overheat conditions, well before actual thermal runaway condition begins.

The advance warning allows adequate time for mitigation steps to be taken, so the emergency can be contained. These steps include the battery charger shutdown and electrical isolation of batteries through the Battery Management System (BMS) and a release of the gaseous extinguishing systems to stop electrical fires, contain initial thermal runaway, prevent cell-to-cell propagation and the spread of secondary fires throughout the facility. Each of these steps is essential to prevent a potential catastrophic event.

In all, an effective fire protection concept should include the earliest possible detection, emergency shutdown, and an effective fire suppression system. Siemens’ solution checks each of these boxes.

That said, Siemens is the only company currently with an approved solution on the market. Their solution holds a VdS approval for effective protection of Lithium-ion batteries.

The world is changing and with that how we produce, store, distribute and use energy. For those pushing forward with innovative energy production and storage, Siemens offers a solution that protect your assets and ensure secure and safe operations.

To learn more, visit Siemens Fire protection for lithium-ion battery energy storage systems homepage or contact your local Siemens sales representative for more information.

Siemens Logo 300x150

 

 

 

 


Editor's Pick: Featured Article


DCS Put to the Ultimate Test Part 1 Torsion Tests by HELUKABEL 1 400x275

Cables and wires in industrial robots and other moving machine parts are often required to withstand extreme stresses caused by torsion. Constant repetitive movements put materials under considerable strain. At the same time, operators expect components to function perfectly and reliably throughout their entire service life to avoid disruptions, outages and safety hazards.

For this reason, at HELUKABEL, we simulate intensive and continuous torsion stresses under realistic conditions with our high-tech testing equipment in Windsbach. We have several types of apparatus for doing this because some of our customers, for example those in the automotive industry, have very precise specifications for how a torsion test is carried out. The tests show that our cables and wires withstand speeds up to 1,000°/s, accelerations up to 2,000°/s² and torsion angles up to 720°. Hence, we make sure that each product always meets our customers’ high standards, and that they receive the impeccable quality they rightly expect from us as a leading supplier of cables, wires and accessories for more than 40 years.

What Is Torsion?

 

To learn the answer, click here 

 


Sponsored Content


30 Minute Live Webinar 2:30 PM ET January 19th, 2023

DCS Siemens Sponsored Content 30 Minute Live Webinar January19 2023 300x250

 

 

With PC-based automation, you can implement applications and solutions that far exceed the functions of a classic controller. SIMATIC PC-based products offer you a flexible, innovative platform with long-term availability that give you a home field advantage when meeting the challenges of the digital factory for your machines and plants.

  

Register now

 


 


DCS Festo Didactic at the Forefront of Developing Canadas Future Workforce 1 400x275

With Canadian manufacturing suffering from a growing labour shortage, the participation of industry in skills development is emerging as a vital component in hiring and retention.

The needs are stark: The Canadian Exporters and Manufacturers Association says almost 40% of its members have jobs they can’t fill. Five years from now, 60% expect to be short-staffed, especially when it comes to skilled trades. Statistics Canada forecasts the country’s labour force growth rate will remain below 0.2% for the rest of the decade, below replacement levels.

This growing shortage is affecting companies of all sizes. Already, some manufacturers acknowledge losing out on contracts because they can’t find the manpower to fulfill them.

In reality, the challenge is two-fold: to replenish and expand the workforce to help close the gap between the number of job seekers and vacancies through 2030 when the last baby boomers reach age 65, and ensure workers get opportunities throughout their careers to upgrade or add to their skillset as current technologies evolve and new ones emerge. Festo, through Festo Didactic, one of the world leading provider of equipment and solutions for technical education, intends to help Canada meet this challenge on both fronts. In essence, the approach Festo has always taken is that the learning never stops.

 

Read more here


 

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New Product

DCS New Emerson Valves Deliver Proportional Flow Control Performance 1 400x275

Emerson recently introduced the ASCO™ Series 209 proportional flow control valves, which offer the highest standards of precision, pressure ratings, flow characteristics and energy efficiency available in a purpose-built, compact architecture. With this combination of size and performance, Series 209 valves allow users to precisely regulate the flow of fluid in a wide range of devices that require exacting performance, like those found in the medical equipment, food and beverage, and heating, ventilation and air conditioning (HVAC) industries. 

Accuracy, response time and repeatability are critical in high-precision flow control applications, such as controlling tool speed in dental chairs, the flow of steam in coffee makers, water flow in cooling systems and hydrogen flow in fuel cells. Series 209 valves have low hysteresis (less than or equal to 5%), excellent repeatability (less than or equal to 1%) and high sensitivity (less than or equal to 0.2%) that contribute to their precision. 


To find out more, click here


 


Featured Product

DCS Teledyne Announces New Ladybug6 Cameras for High Accuracy 1 400x275 

Teledyne FLIR Integrated Imaging Solutions is pleased to announce the all new Ladybug6— the latest addition to its field proven Ladybug series. Ladybug6 is the leading high-resolution camera designed to capture 360-degree spherical images from moving platforms in all-weather conditions. Its industrial grade design and out-of-the-box factory calibration produces 72 Megapixel (MP) images with pixel values that are spatially accurate within +/- 2 mm at 10-meter distance.

“The new Teledyne Ladybug6 is designed for mobile mapping and all-weather inspection projects requiring excellent image quality and high resolution,” said Mike Lee, Senior Product Manager at Teledyne FLIR. “With the addition of Ladybug6, we are now pleased to offer a wider variety of spherical cameras with higher resolutions ranging from 30 MP to 72 MP.”

 

To learn more, click here


 

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