As machines become more connected, the need to service equipment remotely is escalating. Production is often running 24/7 and manufacturers expect immediate action from machine specialists. Not having a remote solution creates challenges like high travel costs, whereas some remote solutions cause a loss of data control and increase vulnerability. Omron’s secure remote access IoT gateway is one of the most advanced, turnkey solutions you will find on the market today, and it addresses multiple weak spots in competing solutions Omron looks at some of the concerns that this technology can help.
Read more: Seven Remote Access Problems That You Can Solve...
What’s the secret to providing superior service and staying competitive in a changing market? Well, you might learn something from ALTA Refrigeration’s experience. Over ten years, it transformed itself from a custom engineering services company into a scalable industrial equipment manufacturer, using an edge-oriented control architecture to efficiently manage a growing installed base. Read this case study to learn more.
The Danish manufacturer of highly efficient ventilation fans and systems called on aworld-class specialist in electrical motors for driving the largest fan in their ZerAx range of axial fans. The fan was specially designed for the extraction of the carbon dioxide in a German backfill mine. The objective was to supply the most climate-neutral solution. Thanks to its IE5 highly efficient synchro-reluctant Dyneo+ motor, Nidec Leroy-Somer has brilliantly met the challenge.
When the Swiss engineering company Peter Huber AG won the order to upgrade and convert the control and safety technology on manual-feed bending machines - to include an additional sheet metal feed via robot - alongside the requirements for economy, flexibility and efficiency there was also one key condition in the requirement specification: wherever possible, the envisaged solution should continue to use the existing controllers.
Read more: Safety for Press, Human and Robot! International...
Engineers often face challenges when incorporating servo motors into a new machine design, such as choosing between a conventional housed motor or a frameless design. Let’s take a look at the components of a frameless motor and review three key design considerations that would indicate a frameless solution is the best fit for your machine.
Gems Universal Level Sensor not only encapsulates the best of what existing sensor types offer in a single sensor technology, but also eliminates or reduces the inherent limitations experienced when using the very same sensors. The sensor types covered in this article include capacitive (CAP-300), electro-optic (ELS-1150), ultrasonic (XLS-1), and float (LS-7).
When HELUKABEL receives a request for a custom cable from one of their customers, the work begins in their cable design department. Their task is to develop solutions that meet unique and often technically complex requirements. For this, a lot of know-how and expertise are essential.
IEC 62061 / EN IEC 62061 represents a sector-specific standard under IEC 61508. It describes the implementation of safety-related control systems on machinery and examines the whole lifecycle from the concept phase through to decommissioning. The new edition of IEC 62061 was published in 2021. This new edition is not just an update of the existing standard. For a start, the standard is no longer limited to electrical systems but can be used for all types of technology, such as hydraulic or pneumatic systems for example.
What will the factory of the future look like? This is the question that many professionals in the automation and manufacturing industries are seeking to answer. While most proposed descriptions are lofty yet lacking in concrete details, there are also many attempts to extrapolate from cutting-edge technologies that already exist. What we need to do is connect the grandiose vision with the minutiae, and its sweeping (and yet unrealized) capabilities with today’s real-world applications that sit right on the boundary between practical and experimental. Omron’s “three I’s of automation” – integrated, intelligent, and interactive – offer us a way to do this.
Read more: How Omron’s “Three I’s of Automation” Create a...
NSK is a global manufacturer of ball and roller bearings, precision linear motion and integrated automation solutions, and automotive components and steering systems. Their linear components are found in everything from high-load industrial applications to surgical robotics. Drives & Controls Solutions recently had the opportunity to sit down with Jon Lorello, Linear and Mechatronics Specialist at NSK Corporation, to ask him about the basics of bearings. We gained better understanding of bearings – and the awareness that NSK is more than just a bearing manufacturer. They are subject matter experts in motion and control for virtually any industry.
Editor's Pick: Featured Article
Put to the Ultimate Test – Part 1: Torsion Tests by HELUKABEL
Cables and wires in industrial robots and other moving machine parts are often required to withstand extreme stresses caused by torsion. Constant repetitive movements put materials under considerable strain. At the same time, operators expect components to function perfectly and reliably throughout their entire service life to avoid disruptions, outages and safety hazards.
For this reason, at HELUKABEL, we simulate intensive and continuous torsion stresses under realistic conditions with our high-tech testing equipment in Windsbach. We have several types of apparatus for doing this because some of our customers, for example those in the automotive industry, have very precise specifications for how a torsion test is carried out. The tests show that our cables and wires withstand speeds up to 1,000°/s, accelerations up to 2,000°/s² and torsion angles up to 720°. Hence, we make sure that each product always meets our customers’ high standards, and that they receive the impeccable quality they rightly expect from us as a leading supplier of cables, wires and accessories for more than 40 years.
What Is Torsion?
To learn the answer, click here
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Festo Didactic at the Forefront of Developing Canada’s Future Work Force
With Canadian manufacturing suffering from a growing labour shortage, the participation of industry in skills development is emerging as a vital component in hiring and retention.
The needs are stark: The Canadian Exporters and Manufacturers Association says almost 40% of its members have jobs they can’t fill. Five years from now, 60% expect to be short-staffed, especially when it comes to skilled trades. Statistics Canada forecasts the country’s labour force growth rate will remain below 0.2% for the rest of the decade, below replacement levels.
This growing shortage is affecting companies of all sizes. Already, some manufacturers acknowledge losing out on contracts because they can’t find the manpower to fulfill them.
In reality, the challenge is two-fold: to replenish and expand the workforce to help close the gap between the number of job seekers and vacancies through 2030 when the last baby boomers reach age 65, and ensure workers get opportunities throughout their careers to upgrade or add to their skillset as current technologies evolve and new ones emerge. Festo, through Festo Didactic, one of the world leading provider of equipment and solutions for technical education, intends to help Canada meet this challenge on both fronts. In essence, the approach Festo has always taken is that the learning never stops.
Read more here
Product News
New Emerson Valves Deliver Proportional Flow Control Performance in Exacting Applications
Emerson recently introduced the ASCO™ Series 209 proportional flow control valves, which offer the highest standards of precision, pressure ratings, flow characteristics and energy efficiency available in a purpose-built, compact architecture. With this combination of size and performance, Series 209 valves allow users to precisely regulate the flow of fluid in a wide range of devices that require exacting performance, like those found in the medical equipment, food and beverage, and heating, ventilation and air conditioning (HVAC) industries.
Accuracy, response time and repeatability are critical in high-precision flow control applications, such as controlling tool speed in dental chairs, the flow of steam in coffee makers, water flow in cooling systems and hydrogen flow in fuel cells. Series 209 valves have low hysteresis (less than or equal to 5%), excellent repeatability (less than or equal to 1%) and high sensitivity (less than or equal to 0.2%) that contribute to their precision.
To find out more, click here
Featured Product
Teledyne Announces New Ladybug6 Cameras for High Accuracy 360-Degree Spherical Image Capture
Teledyne FLIR Integrated Imaging Solutions is pleased to announce the all new Ladybug6— the latest addition to its field proven Ladybug series. Ladybug6 is the leading high-resolution camera designed to capture 360-degree spherical images from moving platforms in all-weather conditions. Its industrial grade design and out-of-the-box factory calibration produces 72 Megapixel (MP) images with pixel values that are spatially accurate within +/- 2 mm at 10-meter distance.
“The new Teledyne Ladybug6 is designed for mobile mapping and all-weather inspection projects requiring excellent image quality and high resolution,” said Mike Lee, Senior Product Manager at Teledyne FLIR. “With the addition of Ladybug6, we are now pleased to offer a wider variety of spherical cameras with higher resolutions ranging from 30 MP to 72 MP.”
To learn more, click here
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