New Balluff Proximity Sensors Reliably Detect Objects in Temperatures Up to 230 °C

November 15, 2018

Balluff's family of high-temperature proximity sensors are designed and tested to provide reliable non-contact object detection in ambient temperatures up to 230 °C/446 °F. This level of protection is required for hot metal stamping, glass manufacturing, steel and aluminum manufacturing, steel forging, steam curing, and other high-temp processes.

Two main features allow these sensors to withstand extreme temperatures: First, the face of each sensor is composed of a heat-resistant LCP (liquid crystal polymer) material; Second, the head of the sensor contains only the passive, non-electronic, components of the device that are less susceptible to heat. The electronic amplifier portion of the sensor is located at the far end of the 5 meter/16 foot connector cable, allowing you to place it outside the high-temperature zone. The cable jacket and insulation, made from heat-resistant PTFE, is specified to withstand the same temperature as the sensor head.

Sensors that have electronics built into the sensor head are usually rated to not exceed 70 °C/158 °F. If your kitchen is hotter, high-temperature rated sensors are better equipped to combat the malfunctioning, failure, and machine downtime that often occur when sensor electronics exceed their rated limits.

This group is available in M8, M18, M30 tubular housings with an integrated 5 meter amplifier connector cable, and in a block style with a detachable 10 meter/33 feet amplifier connector cable (ordered separately).

Key Features:

Ideal for high ambient temperatures up to 230 °C/446 °F
Sensor face composed of high-temperature LCP
Extended 5m/16ft. amplifier-connector cable keeps electronic components at a safe distance from hot process areas
Cables composed of heat-resistant PTFE
M8, M18, M30 and multiple block-style housings available
Standardized M12 connection for simple installation and replacement

Put to the Ultimate Test – Part 1: Torsion Tests by HELUKABEL

DCS Put to the Ultimate Test Part 1 Torsion Tests by HELUKABEL 1 400x275

Cables and wires in industrial robots and other moving machine parts are often required to withstand extreme stresses caused by torsion. Constant repetitive movements put materials under considerable strain. At the same time, operators expect components to function perfectly and reliably throughout their entire service life to avoid disruptions, outages and safety hazards.

For this reason, at HELUKABEL, we simulate intensive and continuous torsion stresses under realistic conditions with our high-tech testing equipment in Windsbach. We have several types of apparatus for doing this because some of our customers, for example those in the automotive industry, have very precise specifications for how a torsion test is carried out. The tests show that our cables and wires withstand speeds up to 1,000°/s, accelerations up to 2,000°/s² and torsion angles up to 720°. Hence, we make sure that each product always meets our customers’ high standards, and that they receive the impeccable quality they rightly expect from us as a leading supplier of cables, wires and accessories for more than 40 years.

What Is Torsion?

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