Drives and Control Solutions

Motors, Control Solutions, Power Transmission and Advanced Motion Technology                                                                 

September 20 2022

 

DCS Atlas Copco Introduces New Energy Efficient GA VSD Compressor 1 400x275

Atlas Copco announces the launch of a new generation of its variable speed drive (VSD)  compressors. Offering energy savings of up to 60%, the GA VSDS leads the way in energy-efficient, sustainable compressors. Thanks to its pioneering smart features, the GA VSDS can adapt and optimize its operation for each customer. The new technology will be available first in the 30-50 horsepower (22-37 kW) GA oil-injected screw compressor range.   

The GA VSDS is the third generation of Atlas Copco variable speed drive (VSD) compressors. VSD compressors significantly reduce energy consumption by adjusting their motor speed to the fluctuations in compressed air demand. When Atlas Copco introduced the technology, a first-generation VSD compressor achieved energy savings of up to 35% compared to a fixed-speed compressor. That number increased to 50% when the VSD+ update was launched. Now, the GA VSDS offers energy savings of up to 60%. In 2020, Atlas Copco celebrated the 25th anniversary of their first VSD compressor launch.

What makes Atlas Copco’s GA VSDS the most energy efficient compressor on the market?

Sustainability

Its unrivaled energy efficiency gives the GA VSDS industry-leading sustainable credentials. A recent survey conducted by Atlas Copco in the United States highlighted that the United States can save around 13 billion kWh annually in electricity associated with compressed air — which would remove ~9 million metric tons of CO2 annually. The launch of the VSDs is an important step in being able to continue to deliver savings to compressed air customers.

Sustainability was also a guiding principle in the design of the GA VSDS. In addition to its minimal number of components, it is the first compressor to feature an IE5 ferrite-assisted synchronous reluctance motor, eradicating the need for the use of increasingly precious and rare earth materials.

“The VSDS offers true sustainable innovation,” says Stef Lievens, Vice President Marketing of the Atlas Copco Industrial Air Division. “As climate change affects us all, Atlas Copco has made sustainable productivity our number one focus. There is no better example than the GA VSDS meeting not just today’s standards but also those of tomorrow. It’s a truly transformative compressor for a rapidly changing industry.”

Smart, flexible performance

The GA VSDS is a powerful compressor with up to 20% higher free air delivery (FAD) than a fixed-speed equivalent. This provides customers a unique opportunity to select a lower horsepower compressor and still get the air they need.

The VSDS introduces several smart features that allow it to adapt and optimize its performance to each customer’s applications, requirements, and conditions. The most important example is the Smart Temperature Control (STC) system, which ensures that the compressor operates with an optimal oil temperature at all times. As a result, it completely eliminates the risk of condensation while ensuring maximum compression efficiency.

The GA VSDS also comes with the all-new Boost Flow Mode, which gives customers the freedom to temporarily and safely exceed their compressor’s maximum capacity.

Superior connectivity

The GA VSDS comes with industry-leading connectivity features. These include its advanced Elektronikon® Touch controller, the EQ2i multiple compressor control (integrated as standard), SMARTLINK remote monitoring and analysis, and OPC UA integration for connected production environments.

Small and quiet

With sound levels as low as 63 dB(A), the GA 22-37 VSDS does not require a compressor room. It can be installed on the production floor. Thanks to Atlas Copco’s now familiar vertical, compact design, the compressor takes up very little space.

 

To learn more about the GA VSD Compressor from Atlas Copco, click here 

 


Editor's Pick: Featured Article


DCS Put to the Ultimate Test Part 1 Torsion Tests by HELUKABEL 1 400x275

Cables and wires in industrial robots and other moving machine parts are often required to withstand extreme stresses caused by torsion. Constant repetitive movements put materials under considerable strain. At the same time, operators expect components to function perfectly and reliably throughout their entire service life to avoid disruptions, outages and safety hazards.

For this reason, at HELUKABEL, we simulate intensive and continuous torsion stresses under realistic conditions with our high-tech testing equipment in Windsbach. We have several types of apparatus for doing this because some of our customers, for example those in the automotive industry, have very precise specifications for how a torsion test is carried out. The tests show that our cables and wires withstand speeds up to 1,000°/s, accelerations up to 2,000°/s² and torsion angles up to 720°. Hence, we make sure that each product always meets our customers’ high standards, and that they receive the impeccable quality they rightly expect from us as a leading supplier of cables, wires and accessories for more than 40 years.

What Is Torsion?

 

To learn the answer, click here 

 


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